AC 800F – The Field Controller

The ABB DCS AC 800F controller distributes process and diagnostic data from four fieldbus gateways. If required, it can also work with various fieldbus types – and this is, of course, in addition to the usual tasks of a "conventional" controller. Thanks to its compact and sturdy design, the AC 800F is suitable both for installation in the control room and for use in junction boxes directly in the field.

Economical and reliable into the future
AC 800F offers new possibilities, combining "easy engineering" with an open and modern system architecture:

• Availability: Redundancy at all levels
• Freedom of Choice: PROFIBUS, FOUNDATION Fieldbus or HART; or combinations of those protocols
• Efficient Engineering: Support for FDT/DTM
• Only one tool for engineering, commissioning and diagnositics
• Asset Optimization and batch processing
• System engineering covers fieldbus and device configuration
• On-board web server for remote diagnostics

AC800F Ordering information

The ABB DCS AC 800F hardware
The ABB AC 800F has a modular structure. The AC 800F CPU is designed as a backplane to which various modules – power supply units, Ethernet or fieldbus modules – can be attached in line with the application. On the fieldbus side, modules for PROFIBUS-DPV1, FOUNDATION Fieldbus HSE, MODBUS (master/slave, RTU or ASCII), IEC 608 0-5-101 and CAN for Freelance Rack I/O are available. The fieldbus line and the connected PROFIBUS slaves are entirely configured and parameterized using the Control Builder F engineering tool. No further external tools are needed for configuration. PROFIBUS slaves can be integrated into the system using a GSD) file or FDT/DTM). In the case of FOUNDATION Fieldbus, configuration takes place using CFF or DD files. This allows fieldbus parameterization even without connected field devices.
Also Freelance Rack I/O can be connected to the ABB AC 800F, in which case a CAN module is used. This allows you to operate five I/O racks, with a total of around 1000 I/Os, for each AC 800F. The I/O racks are equipped with a link module and up to nine I/O modules and can be mounted separately at a distance of up to 400 m from the AC 800F.

AC 800F Fieldbus modules
The ABB AC 800F uses the fieldbus modules to collect and process real-time and diagnostic data. Up to four fieldbus modules can be mounted into one AC 800F.

The fieldbus modules have the following tasks and
characteristics:
• Electrical isolation between the process and system
• Status LEDs for the module status
• Independent fault detection and fault signaling
• Connection of the fieldbus lines

Details of the fielbus modules	ABB CH	ABB PLC
Type	Channels	Function
CAN module	1	Connection of up to 5 Freelance I/O racks
Serial module		RS /RS4 /RS485 configurable for MODBUS, IEC 608 0-5-101 telecontrol protocol
PROFIBUS module	1	Full-value PROFIBUS DPV1 Master
FF-HSE module	1	For the connection of up to 10 LD 800HSE Linking Devices with 10/100 MBaud autosense twisted pair connection

Ethernet modules
Process stations and the operator and engineering level in the Freelance system communicate with each other via Ethernet.

Ethernet modules for the system bus
Type	Channels	Function
Ethernet module	1	Twisted pair connection 10 base T for connection to hubs or switches
Ethernet module	1	BNC connection 10 base for thin coaxial cable (Cheapernet), 10 MBit/s
Ethernet module	1	AUI connection 10 base 5 and 10 base FL via coupler

ABB AC 800F Engineering

ABB AC 800F control applications can be created in any of the five IEC 61131-3 dialects by using Control Builder F.
see Engineering Tool Control Builder F

ABB AC 800F functional range

The ABB AC 800F scope of functions provided by the Freelance system corresponds to the basic supply defined in IEC 61131-3, in addition to numerous other high performance, industry-proven functions and function blocks. They are accommodated in a function block library and can be supplemented by user-specific function blocks. While designing the station and during configuration, the processing capacity and speed of the process station can be easily adapted to the demands of the automation task. Program execution in the process station is based on a task-oriented, real-time multitasking operating system, leading to a flexible strategy for processing programs.
Different modes are available for task execution:

• Cyclical processing with cycle times from 5 ms upward
• Fastest-possible processing (PLC mode)

Along with the user tasks, system tasks – in which functions can also be processed – are automatically made available. These tasks are executed once in case of the following events:

• RUN
• STOP
• COLD START
• WARM START (voltage restored)
• REDUNDANCY TOGGLE
• ERROR

Up to eight cyclic user tasks and one PLC mode task can be configured in a process station.

Functions and Function Blocks
Analog value processing AC800F FUNCITIONS	Input and output conversion Linearization -Delay and dead-time filter Average/extreme value determination in time Setpoint adjustment Counter with analog input Time scheduler
Binary value processing	Binary output, monostable Input and output delay Pulse/time counter, pushbutton
Closed-loop control	Continuous controllers Step controllers On/off controller, three-position controller Ratio controller Basic functions Auto-tuning
Open-loop control	Individual drive functions Sequence control, dosing circuits
Logic functions	Logic processing Average/extreme value determination Comparator, binary switch Multiplexer -Converter (data type & code) Flip-flop, edge detection String blocks radio controlled adjustment of daylight-saving time
Monitoring	Analog and binary monitoring Event monitoring Audible alarm control Connection monitoring Sequence-of-Events (SOE)
Acquisition Arithmetic functions	Disturbance course acquisition, trend acquisition Basic arithmetic functions, numerical functions Logarithmic functions Trigonometric functions Analog value and time limitation
Modbus functions PROFIBUS	Master and slave functions DPV1 master functions for AC 800F
FOUNDATION Fieldbus (FF) Send/Receive	FF High Speed Ethernet (HSE/H1) for AC 800F Send and receive blocks for inter-system communication
Phase logic processing	Interface module for batch applications

Intelligent linking devices
As the AC 800F possesses the high-speed connection of both PROFIBUS (PROFIBUS DP) and FOUNDATION Fieldbus (FF-HSE), the slower buses of the two fieldbus technologies (PROFIBUS PA and FF-H1) can be connected using intelligent linking devices.
These devices allow to connect several slow buses to one fast bus, with the advantage that a lot more field devices can be connected to an ABB DCS AC 800F station than when the slow fieldbuses are connected directly.

Maximum Security
In order to achieve safe operation and high plant availability, the ABB DCS AC 800F supports redundancy on all levels. This increases security and avoids production downtime! Redundancy is available for the:

• System bus (Standard Ethernet Solution)
• Controller
• Input/output modules
• Fieldbus master
• Fieldbus lines
• Linking devices
• HSI communication

High Flexibility
Digital communication has changed automation technology to the better. Fieldbus technology is nowadays proven and well accepted by the users to perform the tasks of transmitting process- as well as diagnostic data. This is an enabling technology for new applications such as asset optimization

ABB AC 800F collects and processes signals and diagnostic data from up to four fieldbus lines. If required, it can also simultaneously work with various fieldbus types – and this is, of course, in addition to the usual tasks of a “conventional” process station. Furthermore, the ABB DCS AC 800F has a compact and modular design which makes it a universal electronic component for virtually all types of applications. It is suitable for both: simple installation in the switch room and for direct use in the field. Take the advantage provided by this technology:

The ABB DCS AC 800F allows you to use the fieldbus type(s) which best meets your requirements:

• PROFIBUS
• Foundation Fieldbus
• MODBUS protocol
• Interbus
• IEC 870-5 telecontrol protocol
• CAN-Bus for connecting Input/Output modules
• HART with PROFIBUS remote I/O

Efficient Engineering
For consistent configuration, commissioning and diagnosis – from graphics to the field device – you only need one engineering tool. This tool supports fieldbus-specific
configuration in the familiar way by means of its consistent, system-wide database. This includes:

• Configuration and parmeter setting of field devices and remote I/Os via GSD/GSE files or FDT/DTM
• Integrated diagnostics for controller and device checks with automatic alarms
• Automatic generation of displays for operation
• Bus topology and parameters such as transmission rates and addre

Know more about ordering information and special offers information, please contact us

ABB AC 800M Controller

The ABB AC 800M controller is a family of rail-mounted modules, consisting of AC 800M CPUs, communication modules, power supply modules and various accessories. Several CPU modules are available that vary in terms of processing power, memory size, SIL-rating, and redundancy support.

Each AC 800M CPU module is equipped with two Ethernet ports for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. A Flash memory card can be inserted into a slot in the AC 800M CPU module to store the application and data.

The connectivity and expansion options make the AC 800M exceptionally open and scalable, that is, easy to connect to the surrounding world of supervisory systems and intelligent devices of all kinds – and adaptable to changing requirements as the process it controls changes or expands.

AC 800M High Integrity Controller
The ABB AC 800M High-Integrity offers an IEC 61508 and TÜV-certified control environment for combining safety and business critical process control in one controller unit without sacrificing the safety integrity.

The ABB AC 800M HI is certified to comply with the requirements of:

• Requirement Class AK 1 – 4 according to DIN V 19250/DIN V VDE 0801
• Safety Integrity Level 1 – 3 according to IEC 61508
• Category 1 – 3 according to EN 954-1

The ABB AC 800M controller can be configured with both Compact Control Builder and ABB 800xA control builder.

When configured with the Compact Control Builder the ABB AC 800M is open to participate in any kind of control solution.

When configured with the ABB 800xA control builder AC 800M becomes a tightly integrated part of the 800xA DCS. Then offered and also described as a part of the ABB 800xA system offering.

ABB AC 800M CPU Modules
Several ABB AC800M CPU modules are available that vary in terms of processing power, memory size, and redundancy support. Each AC 800M CPU module is equipped with built in Ethernet port(s) for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. These ports can be configured for redundancy for those cases where availability is of paramount importance. It is also equipped with two RS-232C ports that can be used for point-to-point communication with programming/debugging tools and with third-party systems and devices.

AC 800 Com and I/O Modules
To each CPU module, a number of communication and I/O modules can be added,
for example:

• Additional RS-232C ports
• PROFIBUS DP, DP-V1 interface
• ABB INSUM interface
• MasterBus 300 interface
• S100 I/O interface
• S800L and S800 I/O modules

ABB AC 800M PM851 Controller

The ABB AC 800M PM851 controller is a family of rail-mounted modules, consisting of AC 800M CPUs, communication modules, power supply modules and various accessories. Several CPU modules are available that vary in terms of processing power, memory size, SIL-rating, and redundancy support.

Each AC 800M PM851 CPU module is equipped with two Ethernet ports for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. A Flash memory card can be inserted into a slot in the AC 800M PM851 CPU module to store the application and data.

The connectivity and expansion options make the AC 800M PM851 exceptionally open and scalable, that is, easy to connect to the surrounding world of supervisory systems and intelligent devices of all kinds – and adaptable to changing requirements as the process it controls changes or expands.

AC 800M High Integrity Controller
The ABB AC 800M PM851 High-Integrity offers an IEC 61508 and TÜV-certified control environment for combining safety and business critical process control in one controller unit without sacrificing the safety integrity.

The ABB AC 800M HI is certified to comply with the requirements of:

• Requirement Class AK 1 – 4 according to DIN V 19250/DIN V VDE 0801
• Safety Integrity Level 1 – 3 according to IEC 61508
• Category 1 – 3 according to EN 954-1

The ABB AC 800M PM851 controller can be configured with both Compact Control Builder and ABB 800xA control builder.

When configured with the Compact Control Builder the ABB AC 800M is open to participate in any kind of control solution.

When configured with the ABB 800xA PM851 control builder AC 800M becomes a tightly integrated part of the 800xA DCS. PM851 Then offered and also described as a part of the ABB 800xA system offering.

ABB AC 800M PM851 CPU Modules
Several ABB AC800M PM851 CPU modules are available that vary in terms of processing power, memory size, and redundancy support. Each AC 800M CPU module is equipped with built in Ethernet port(s) for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. These ports can be configured for redundancy for those cases where availability is of paramount importance. It is also equipped with two RS-232C ports that can be used for point-to-point communication with programming/debugging tools and with third-party systems and devices.

AC 800 Com and I/O Modules
To each CPU module, a number of communication and I/O modules can be added,
for example:

• Additional RS-232C ports
• PROFIBUS DP, DP-V1 interface
• ABB INSUM interface
• MasterBus 300 interface
• S100 I/O interface
• S800L and S800 I/O modules

ABB AC 800M PM856 Controller

The ABB AC 800M PM856 controller is a family of rail-mounted modules, consisting of AC 800M CPUs, communication modules, power supply modules and various accessories. Several CPU modules are available that vary in terms of processing power, memory size, SIL-rating, and redundancy support.

Each AC 800M PM856 CPU module is equipped with two Ethernet ports for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. A Flash memory card can be inserted into a slot in the AC 800M PM856 CPU module to store the application and data.

The connectivity and expansion options make the AC 800M PM856 exceptionally open and scalable, that is, easy to connect to the surrounding world of supervisory systems and intelligent devices of all kinds – and adaptable to changing requirements as the process it controls changes or expands.

AC 800M High Integrity Controller
The ABB AC 800M PM856 High-Integrity offers an IEC 61508 and TÜV-certified control environment for combining safety and business critical process control in one controller unit without sacrificing the safety integrity.

The ABB AC 800M HI is certified to comply with the requirements of:

• Requirement Class AK 1 – 4 according to DIN V 19250/DIN V VDE 0801
• Safety Integrity Level 1 – 3 according to IEC 61508
• Category 1 – 3 according to EN 954-1

The ABB AC 800M PM856 controller can be configured with both Compact Control Builder and ABB 800xA control builder.

When configured with the Compact Control Builder the ABB AC 800M is open to participate in any kind of control solution.

When configured with the ABB 800xA PM856 control builder AC 800M becomes a tightly integrated part of the 800xA DCS. PM856 Then offered and also described as a part of the ABB 800xA system offering.

ABB AC 800M PM856 CPU Modules
Several ABB AC800M PM856 CPU modules are available that vary in terms of processing power, memory size, and redundancy support. Each AC 800M CPU module is equipped with built in Ethernet port(s) for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. These ports can be configured for redundancy for those cases where availability is of paramount importance. It is also equipped with two RS-232C ports that can be used for point-to-point communication with programming/debugging tools and with third-party systems and devices.

AC 800 PM856 Com and I/O Modules
To each CPU PM856  module, a number of communication and I/O modules can be added,
for example:

• Additional RS-232C ports
• PROFIBUS DP, DP-V1 interface
• ABB INSUM interface
• MasterBus 300 interface
• S100 I/O interface
• S800L and S800 I/O modules

ABB AC 800M PM860 Controller

The ABB AC 800M PM860 controller is a family of rail-mounted modules, consisting of AC 800M CPUs, communication modules, power supply modules and various accessories. Several CPU modules are available that vary in terms of processing power, memory size, SIL-rating, and redundancy support.

Each AC 800M PM860 CPU module is equipped with two Ethernet ports for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. A Flash memory card can be inserted into a slot in the AC 800M PM860 CPU module to store the application and data.

The connectivity and expansion options make the AC 800M PM860 exceptionally open and scalable, that is, easy to connect to the surrounding world of supervisory systems and intelligent devices of all kinds – and adaptable to changing requirements as the process it controls changes or expands.

AC 800M High Integrity Controller
The ABB AC 800M PM860 High-Integrity offers an IEC 61508 and TÜV-certified control environment for combining safety and business critical process control in one controller unit without sacrificing the safety integrity.

The ABB AC 800M HI is certified to comply with the requirements of:

• Requirement Class AK 1 – 4 according to DIN V 19250/DIN V VDE 0801
• Safety Integrity Level 1 – 3 according to IEC 61508
• Category 1 – 3 according to EN 954-1

The ABB AC 800M PM860 controller can be configured with both Compact Control Builder and ABB 800xA control builder.

When configured with the Compact Control Builder the ABB AC 800M is open to participate in any kind of control solution.

When configured with the ABB 800xA PM860 control builder AC 800M becomes a tightly integrated part of the 800xA DCS. PM860 Then offered and also described as a part of the ABB 800xA system offering.

ABB AC 800M PM860 CPU Modules
Several ABB AC800M PM860 CPU modules are available that vary in terms of processing power, memory size, and redundancy support. Each AC 800M CPU module is equipped with built in Ethernet port(s) for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. These ports can be configured for redundancy for those cases where availability is of paramount importance. It is also equipped with two RS-232C ports that can be used for point-to-point communication with programming/debugging tools and with third-party systems and devices.

AC 800 PM860 Com and I/O Modules
To each CPU PM860  module, a number of communication and I/O modules can be added,
for example:

• Additional RS-232C ports
• PROFIBUS DP, DP-V1 interface
• ABB INSUM interface
• MasterBus 300 interface
• S100 I/O interface
• S800L and S800 I/O modules

ABB AC 800M PM861A Controller

The ABB AC 800M PM861A controller is a family of rail-mounted modules, consisting of AC 800M CPUs, communication modules, power supply modules and various accessories. Several CPU modules are available that vary in terms of processing power, memory size, SIL-rating, and redundancy support.

Each AC 800M PM861A CPU module is equipped with two Ethernet ports for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. A Flash memory card can be inserted into a slot in the AC 800M PM861A CPU module to store the application and data.

The connectivity and expansion options make the AC 800M PM861A exceptionally open and scalable, that is, easy to connect to the surrounding world of supervisory systems and intelligent devices of all kinds – and adaptable to changing requirements as the process it controls changes or expands.

AC 800M High Integrity Controller
The ABB AC 800M PM861A High-Integrity offers an IEC 61508 and TÜV-certified control environment for combining safety and business critical process control in one controller unit without sacrificing the safety integrity.

The ABB AC 800M HI is certified to comply with the requirements of:

• Requirement Class AK 1 – 4 according to DIN V 19250/DIN V VDE 0801
• Safety Integrity Level 1 – 3 according to IEC 61508
• Category 1 – 3 according to EN 954-1

The ABB AC 800M PM861A controller can be configured with both Compact Control Builder and ABB 800xA control builder.

When configured with the Compact Control Builder the ABB AC 800M is open to participate in any kind of control solution.

When configured with the ABB 800xA PM861A control builder AC 800M becomes a tightly integrated part of the 800xA DCS. PM861A Then offered and also described as a part of the ABB 800xA system offering.

ABB AC 800M PM861A CPU Modules
Several ABB AC800M PM861A CPU modules are available that vary in terms of processing power, memory size, and redundancy support. Each AC 800M CPU module is equipped with built in Ethernet port(s) for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. These ports can be configured for redundancy for those cases where availability is of paramount importance. It is also equipped with two RS-232C ports that can be used for point-to-point communication with programming/debugging tools and with third-party systems and devices.

AC 800 PM861A Com and I/O Modules
To each CPU PM861A  module, a number of communication and I/O modules can be added,
for example:

• Additional RS-232C ports
• PROFIBUS DP, DP-V1 interface
• ABB INSUM interface
• MasterBus 300 interface
• S100 I/O interface
• S800L and S800 I/O modules

ABB AC 800M PM864A Controller

The ABB AC 800M PM864A controller is a family of rail-mounted modules, consisting of AC 800M CPUs, communication modules, power supply modules and various accessories. Several CPU modules are available that vary in terms of processing power, memory size, SIL-rating, and redundancy support.

Each AC 800M PM864A CPU module is equipped with two Ethernet ports for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. A Flash memory card can be inserted into a slot in the AC 800M PM864A CPU module to store the application and data.

The connectivity and expansion options make the AC 800M PM864A exceptionally open and scalable, that is, easy to connect to the surrounding world of supervisory systems and intelligent devices of all kinds – and adaptable to changing requirements as the process it controls changes or expands.

AC 800M High Integrity Controller
The ABB AC 800M PM864A High-Integrity offers an IEC 61508 and TÜV-certified control environment for combining safety and business critical process control in one controller unit without sacrificing the safety integrity.

The ABB AC 800M HI is certified to comply with the requirements of:

• Requirement Class AK 1 – 4 according to DIN V 19250/DIN V VDE 0801
• Safety Integrity Level 1 – 3 according to IEC 61508
• Category 1 – 3 according to EN 954-1

The ABB AC 800M PM864A controller can be configured with both Compact Control Builder and ABB 800xA control builder.

When configured with the Compact Control Builder the ABB AC 800M is open to participate in any kind of control solution.

When configured with the ABB 800xA PM864A control builder AC 800M becomes a tightly integrated part of the 800xA DCS. PM864A Then offered and also described as a part of the ABB 800xA system offering.

ABB AC 800M PM864A CPU Modules
Several ABB AC800M PM864A CPU modules are available that vary in terms of processing power, memory size, and redundancy support. Each AC 800M CPU module is equipped with built in Ethernet port(s) for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. These ports can be configured for redundancy for those cases where availability is of paramount importance. It is also equipped with two RS-232C ports that can be used for point-to-point communication with programming/debugging tools and with third-party systems and devices.

AC 800 PM864A Com and I/O Modules
To each CPU PM864A  module, a number of communication and I/O modules can be added,
for example:

• Additional RS-232C ports
• PROFIBUS DP, DP-V1 interface
• ABB INSUM interface
• MasterBus 300 interface
• S100 I/O interface
• S800L and S800 I/O modules

ABB AC 800M PM865 Controller

The ABB AC 800M PM865 controller is a family of rail-mounted modules, consisting of AC 800M CPUs, communication modules, power supply modules and various accessories. Several CPU modules are available that vary in terms of processing power, memory size, SIL-rating, and redundancy support.

Each AC 800M PM865 CPU module is equipped with two Ethernet ports for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. A Flash memory card can be inserted into a slot in the AC 800M PM865 CPU module to store the application and data.

The connectivity and expansion options make the AC 800M PM865 exceptionally open and scalable, that is, easy to connect to the surrounding world of supervisory systems and intelligent devices of all kinds – and adaptable to changing requirements as the process it controls changes or expands.

AC 800M High Integrity Controller
The ABB AC 800M PM865 High-Integrity offers an IEC 61508 and TÜV-certified control environment for combining safety and business critical process control in one controller unit without sacrificing the safety integrity.

The ABB AC 800M HI is certified to comply with the requirements of:

• Requirement Class AK 1 – 4 according to DIN V 19250/DIN V VDE 0801
• Safety Integrity Level 1 – 3 according to IEC 61508
• Category 1 – 3 according to EN 954-1

The ABB AC 800M PM865 controller can be configured with both Compact Control Builder and ABB 800xA control builder.

When configured with the Compact Control Builder the ABB AC 800M is open to participate in any kind of control solution.

When configured with the ABB 800xA PM865 control builder AC 800M becomes a tightly integrated part of the 800xA DCS. PM865 Then offered and also described as a part of the ABB 800xA system offering.

ABB AC 800M PM865 CPU Modules
Several ABB AC800M PM865 CPU modules are available that vary in terms of processing power, memory size, and redundancy support. Each AC 800M CPU module is equipped with built in Ethernet port(s) for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. These ports can be configured for redundancy for those cases where availability is of paramount importance. It is also equipped with two RS-232C ports that can be used for point-to-point communication with programming/debugging tools and with third-party systems and devices.

AC 800 PM865 Com and I/O Modules
To each CPU PM865  module, a number of communication and I/O modules can be added,
for example:

• Additional RS-232C ports
• PROFIBUS DP, DP-V1 interface
• ABB INSUM interface
• MasterBus 300 interface
• S100 I/O interface
• S800L and S800 I/O modules

ABB AC 800M PM866 ABB PLC ABB DCS Controller

The ABB AC 800M PM866 ABB PLC ABB DCS controller is a family of rail-mounted modules, consisting of AC 800M CPUs, communication modules, power supply modules and various accessories. Several CPU modules are available that vary in terms of processing power, memory size, SIL-rating, and redundancy support.

Each AC 800M PM866 ABB PLC ABB DCS CPU module is equipped with two Ethernet ports for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. A Flash memory card can be inserted into a slot in the AC 800M PM866 ABB PLC ABB DCS CPU module to store the application and data.

The connectivity and expansion options make the AC 800M PM866 ABB PLC ABB DCS exceptionally open and scalable, that is, easy to connect to the surrounding world of supervisory systems and intelligent devices of all kinds – and adaptable to changing requirements as the process it controls changes or expands.

AC 800M High Integrity Controller
The ABB AC 800M PM866 ABB PLC ABB DCS High-Integrity offers an IEC 61508 and TÜV-certified control environment for combining safety and business critical process control in one controller unit without sacrificing the safety integrity.

The ABB AC 800M HI is certified to comply with the requirements of:

• Requirement Class AK 1 – 4 according to DIN V 19250/DIN V VDE 0801
• Safety Integrity Level 1 – 3 according to IEC 61508
• Category 1 – 3 according to EN 954-1

The ABB AC 800M PM866 ABB PLC ABB DCS controller can be configured with both Compact Control Builder and ABB 800xA control builder.

When configured with the Compact Control Builder the ABB AC 800M is open to participate in any kind of control solution.

When configured with the ABB 800xA PM866 ABB PLC ABB DCS control builder AC 800M becomes a tightly integrated part of the 800xA DCS. PM866 ABB PLC ABB DCS Then offered and also described as a part of the ABB 800xA system offering.

ABB AC 800M PM866 ABB PLC ABB DCS CPU Modules
Several ABB AC800M PM866 ABB PLC ABB DCS CPU modules are available that vary in terms of processing power, memory size, and redundancy support. Each AC 800M CPU module is equipped with built in Ethernet port(s) for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. These ports can be configured for redundancy for those cases where availability is of paramount importance. It is also equipped with two RS-232C ports that can be used for point-to-point communication with programming/debugging tools and with third-party systems and devices.

AC 800 PM866 ABB PLC ABB DCS Com and I/O Modules
To each CPU PM866 ABB PLC ABB DCS  module, a number of communication and I/O modules can be added,
for example:

• Additional RS-232C ports
• PROFIBUS DP, DP-V1 interface
• ABB INSUM interface
• MasterBus 300 interface
• S100 I/O interface
• S800L and S800 I/O modules

ABB AC 800M PM891 ABB PLC ABB DCS Controller

The ABB AC 800M PM891 ABB PLC ABB DCS controller is a family of rail-mounted modules, consisting of AC 800M CPUs, communication modules, power supply modules and various accessoriePM891s. Several CPU modules are available that vary in terms of processing power, memory size, SIL-rating, and redundancy support.

Each AC 800M PM891 ABB PLC ABB DCS CPU module is equipped with two Ethernet ports for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. A Flash memory card can be inserted into a slot in the AC 800M PM891 ABB PLC ABB DCS CPU module to store the application and data.

The connectivity and expansion options make the AC 800M PM891 ABB PLC ABB DCS exceptionally open and scalable, that is, easy to connect to the surrounding world of supervisory systems and intelligent devices of all kinds – and adaptable to changing requirements as the process it controls changes or expands.

AC 800M High Integrity Controller
The ABB AC 800M PM891 ABB PLC ABB DCS High-Integrity offers an IEC 61508 and TÜV-certified control environment for combining safety and business critical process control in one controller unit without sacrificing the safety integrity.

The ABB AC 800M HI is certified to comply with the requirements of:

• Requirement Class AK 1 – 4 according to DIN V 19250/DIN V VDE 0801
• Safety Integrity Level 1 – 3 according to IEC 61508
• Category 1 – 3 according to EN 954-1

The ABB AC 800M PM891 ABB PLC ABB DCS controller can be configured with both Compact Control Builder and ABB 800xA control builder.

When configured with the Compact Control Builder the ABB AC 800M is open to participate in any kind of control solution.

When configured with the ABB 800xA PM891 ABB PLC ABB DCS control builder AC 800M becomes a tightly integrated part of the 800xA DCS. PM891 ABB PLC ABB DCS Then offered and also described as a part of the ABB 800xA system offering.

ABB AC 800M PM891 ABB PLC ABB DCS CPU Modules
Several ABB AC800M PM891 ABB PLC ABB DCS CPU modules are available that vary in terms of processing power, memory size, and redundancy support. Each AC 800M CPU module is equipped with built in Ethernet port(s) for communication with other controllers and for interaction with operators, engineers, managers, and higher level applications. These ports can be configured for redundancy for those cases where availability is of paramount importance. It is also equipped with two RS-232C ports that can be used for point-to-point communication with programming/debugging tools and with third-party systems and devices.

AC 800 PM891 ABB PLC ABB DCS Com and I/O Modules
To each CPU PM891 ABB PLC ABB DCS  module, a number of communication and I/O modules can be added,
for example:

• Additional RS-232C ports
• PROFIBUS DP, DP-V1 interface
• ABB INSUM interface
• MasterBus 300 interface
• S100 I/O interface
• S800L and S800 I/O modules

AC 800M High Integrity Controller

The AC 800M HI offers a SIL3 TÜV certified control environment for combining safety and business critical process control in one controller without sacrificing safety integrity. When configured as a SIL1-2 system, the AC800M HI is realized in a 1oo1D structure by combining application execution in the PM865 with diagnostic and monitoring functions in the SM811/SM810. When configured as a SIL3 system, the AC800M HI is realized in a 1oo2D structure by executing application in both PM865 and SM811.

For embedded safety and control applications, all functions/types in standard libraries usable in SIL classified application are marked SIL2, SIL2 Restricted, SIL3 or SIL3 restricted. Embedded safety measures prevent inadvertant degradation of safety applications. SIL selection activates the relevant restrictions and limitations, such as only SIL marked elements to be used in SIL applications.

In SIL rated applications,it is possible to choose between three IEC 61131-3 languages, Function Block Diagram, Structured Text, and Sequential Function Chart (only SIL1-2). For non-SIL applications, all five IEC 61131-3 languages are available for use.

 

AC 800M CPU Processor Unit with co-processor

800xA Safety features a flexible and scalable SIL 3 compliant design. AC800M High Integrity controllers and I/O are highly modular, offering many interconnection options and making them suitable for all safety and business critical process automation applications, from small to large, from single to redundant. Redundant solution for CPU and I/O will increase the availability.

CPUs / Features	PM865
Processor Unit with co-processor	Single configuration: 1 PM865(PM865K01) CPUs and 1 SM811 Redundnat configuration: 2 PM865(PM865K02) CPUs and 2 SM811
Optional items	TP830 Baseplate, TP850 CEX-bus term., TK850 CEX-bus cable, TB807 Modulebus term, Battery RAM backup, TB852/TB853 RCU-link term, TB851/TB855/TB856 RCU-link cable, SB822 External Battery Unit, TK212A Tool cable, TC562 Short Distance Modem, TK853V020 Modem cable, BC810K02 CEX –bus Interconnection unit, TK851V010 Connection cable, SD831/SD832/SD833 Power Supply, SS823 Voter Unit with Overvoltage Protection, Mains Breaker kit, SM811 Supervision Module.
High Integrity Controller	Yes
Clock frequency	96 MHz
Memory (RAM)	32 Mb
RAM available for application	24.242 MB, 23.850 MB with SM810, 23.804 MB with SM811
Processor type	MPC862P
Flash memory for storage of application and data	No
CPU redundancy support	Yes
Switch over time in red. conf.	max 10 ms
Ethernet channels	2
Performance, 1000 boolean operations (a:=b and c)	0.15 ms
Comm. modules on CEX bus	12
I/O clusters on ModuleBus (local I/O)	1 el. + 7 opt.
I/O capacity on ModuleBus (local I/O) (Non redundant confi guration only)	Limited, see user manual for details

Supported Communication modules	Profi bus	RS-232 C	MB300	INSUM	S100 I/O interface	Modbus TCP	IEC 61850
Module	CI854A	CI853	CI855	CI857	CI856	CI867	CI868
Protocol	DP-V1 (PA via Linking Device)	Modbus master, Comli master/slave, Siemens master, User defi ned protocols	MB300	IEEE 802.3	ABB’s S100 I/O	MODBUS TCP	IEC 61850
Master or slave	Master	Master/slave	Master/slave	Master	Master	Master	Master
Number of channels	2	2	2	1	1	2	1
Max units on CEX bus	12	12	12	6	12	12	4

BUY ABB DCS ABB PLC AC 800M FORM AOTEWELL INC

BEST PRICE AND BIG STOCK!

ABB S800 I/O meet all automation and safety needs

ABB S800 I/O is a open comprehensive, distributed, process I/O system that communicates with controllers by direct connection or over industry-standard field buses. Thanks to its open connectivity it fits a ABB S800 PLC wide range of process controllers from ABB and others. And it bears the name ABB, the world leader in process automation.
By permitting installation in the field, close to sensors and actuators, S800 I/O reduces the installation cost by reducing the cost of cabling. And thanks to benefits such as:
flexibility,permittingavirtuallyinfinitenumberofinstallation ABB S800 PLC arrangements,smallorlarge,indoorsoroutdoors,wall mountingorfloorstanding,
modularity,permittingstep-by-stepexpansionwithout bottleneckseverdeveloping, cost-effectiveness,makingforsavingsonhardware, cabling,installationandmaintenance, reliabilitythankstofeaturessuchasautodiagnosticsand ABB S800 PLC redundancywithbumpless,automatic,change-over, ABB S800 PLC
it helps industrial operators get a ABB S800 PLC tighter grip on production and thereby improve profitability. ABB S800 PLC

Features and Benefits

Comprehensive:S800I/Oofferscosteffectivesolutionsto practicallyallneedsforfield-deviceinterfacing, ABB S800 PLC including basicanaloganddigitalI/O,aswellasintrinsic-safetyand high-integritysolutions.
Structurallyflexible: ABB S800 PLC S800I/Oishighlymodularandoffers anumberofwaysinwhichthemodulescanbeintercon-nected.Consequently,S800I/Onetworkscanbebuiltin anear-infinitenumberofways,fromhighlycentralizedto highlydistributed.
Supportsindustry-standardfieldbusPROFIBUSDPwhich makesS800I/Ocompatiblealsowithnon-ABBcontrollers.
S800I/OsupportsalsoABB’sAdvantFieldbus100. ABB S800 PLC
Easytoconfigure:S800 I/Odevicesareconfiguredtrans-parentlyaspartoftheirparentcontrollers,likelocalI/O.No additionalknowledgeorskillsarerequired.
Reliable:Comprehensivediagnostics,hotswappingof ABB S800 PLC modulesandredundancysolutionsareavailable,ensuring thatboththeI/Osystemandtheproductionplantwill stayup. ABB S800 PLC

Comprehensive and flexible
 

Comprehensive:TheS800familyofI/Ocoversvirtuallyall conceivablesignaltypesandranges.FrombasicABB S800 PLC ana-loganddigitalinputsandoutputstopulsecountersand intrinsic-safetyI/O.

Flexible ABB S800 PLC configuration:S800I/Omaybesetupinavari-etyofways,fromdirectlyconnectedtothehostABB S800 PLC controller, tosubclustered(usingfiber-opticcables),toPROFIBUS-connected.Redundancysolutionsareavailableatalllevels including;powersupply,communicationinterfacesandI/O circuits. ABB S800 PLC
Flexible installation
Three mechanical designs are available:
Compact(plug-inmoduleswithabasicI/Osignaltermina-tionarea).
Extended(pluginmoduleswithamplespaceforI/Ocable termination,fuses,jumperingandfieldpowerdistribution).
S800L(all-in-onemodulesandbaseswithdetachable screwterminalblocksforI/Osignals)forinstallationsnot requiringhot-swapcapability.
Easy to set up ABB S800 PLC
Once station numbers have been allocated and set, all other settings can be made from a network-connected engineering tool. A pass-through feature makes it possible to con.gure and examine all HART.-compliant .eld devices in a similar way.
Reliable ABB S800 PLC
S800 I/O offer availability-improving features such as: ABB S800 PLC
Input/OutputSetasPredefined(ISP/OSP).Eachinput/out-putcanbesetindividuallytodefaulttoapredefinedvalue orfreezeincaseofcommunicationloss.

Hotswapofmodules.AfaultyI/Omodulecanbereplaced ABB S800 PLC live,i.e.withoutpoweringthestationdownandwithoutthe restofthestationbeingaffected.Ahardwarekeyensures thatonlymodulesoftherighttypecanbeinserted.
S800 I/O ABB S800 PLC
Hotconfigurationinrun(HCIR).AnS800I/Ostationcan bereconfiguredwhileinfullnormaloperation,i.e.without havingtoswitchitovertoconfigurationmode.
Redundancyoptionsinallareas:powersupply,fieldbus media,fieldbusinterfacesandI/Omodules.
ABB S800 PLC Towithstandharshenvironments,allS800modulesare complianttoG3severitylevelofISA-S71.04,Environ-mentalConditionsforProcessMeasurementandControl Systems.
Accurate
S800 I/O modules can time-stamp events, i.e. input signal transitions, at the source with millisecond accuracy. Thereby providing the basis for meaningful sequence-of-events re-cording by the host system. In tightly interlocked processes this is essential to finding the root causes of production disturbances.
Analog inputs/outputs support HART routing for easy cali-bration checking and diagnosis with configurable access.
High Integrity I/O ABB S800 PLC
Within the S800 family, there are SIL3 certified modules that can be used for safety critical applications. ABB S800 PLC
These I/O modules include those for 4 -20 mA analog inputs, 24 Vdc normally closed digital inputs, and 24 Vdc digital outputs. The digital output module provides both Normally Energized (ESD) and Normally De-energized (F&G) outputs ABB S800 PLC.

Build your I/O system freely ABB S800 PLC
PROFIBUS DP or Advant Fieldbus 100 ABB S800 PLC
S800 I/O support both PROFIBUS DP and Advant Fieldbus 100 and make thereby the I/O system compatible with a wide range of process control systems from ABB and oth-ers, including System 800xA with AC 800M, Advant ABB S800 PLC Master, Advant MOD, Freelance, Melody / AC 870P, Harmony, and DCI System Six ABB S800 PLC.
Single or redundant solutions
S800 I/O offer redundancy options for I/O channels, power supply and all host-connection modes: direct, fiberoptic, and field bus. And it follows through with redundancy options for all downstream links: internal bus and I/O channels. Meaning that all weak links can be eliminated and availability maxi-mized.
Analog or digital I/O
Digital process interfacing modules typically provide 16 chan-nels while analog modules offer 8. Since an S800 I/O station can accommodate 12 I/O modules, this means up to 192 digitals or 96 analogs per station or any mix between the two extremes.
With optional Modulebus expansion, up to 24 I/O modules can be accommodated, thus doubling the above-mentioned I/O capacity.
The I/O modules of a station can all be mounted on a single rail or be distributed across several, in the latter case using plug-in interconnecting cables.
These alternatives make S800 I/O fit a wide range of standard wall-mounting and floor-standing enclosures. A fiber-optic Modulebus even makes it possible to break up S800 I/O sta-tions into clusters installed hundreds of meters apart. A cost-effective and noise-immune way of implementing distributed control.
There are inputs and outputs for industry-standard d.c. and
a.c. signal levels and devices, including resistance-temper-ature sensors and thermocouples. There are even pulse and frequency counters as well as intrinsic safety-and HART.-supporting modules. So just about all the process devices we can think of can be wired up to S800 I/O stations with a minimum of field cabling and intermediate signal conditioning. ABB S800 PLC

PROFIBUS DP or Full redundant S800 I/O-station Advant Fieldbus 100
Economical S800 I/O when tasks are ABB S800 PLC
simple…
A minimal S800 I/O station
Fieldbus Fieldbus
Optical extension cable
with two S800L ABB S800 PLC modules.

…or demanding
 

1 S800 I/O supports ABB S800 PLC both PROFIBUS DP and Advant Fieldbus 100, ABB S800 PLC making the I/O system ABB S800 PLC compatible with a wide range ABB S800 PLC of industrial controllers.
2 From left to right, redundant pairs of fieldbus interfaces, process inputs and process outputs.
3 ABB S800 PLC Subordinated I/O clusters can be connected as far as 200 m away by ABB S800 PLC fiber-optic extension cable (Modulebus). Ideal for electrically noisy environments
and sprawling equipment setsABB S800 PLC.
4 The S800 I/O family supports cost-effective solutions from minimal I/O-stations with few signals to demanding I/O-stations including mix of
redundancy and I/O types ABB S800 PLC.

Efficient engineering and maintenance
Transparent configuration ABB S800 PLC
S800 I/O ABB S800 PLC stations are configured as part of the parent control-ler like local I/O, which means that no additional knowledge or skills are required. Configurations defined in this way are downloaded automatically on start-up. Similarly, the I/O system supports the FDT/ DTM standard and offers HART. pass-through. That is, a consistent, easy-to use interface toward fieldbusconnected devices. Thanks to it all, such devices can be managed in the same easy way, regardless of type or make.
Ample means for keeping production up ABB S800 PLC
Plenty of features are built into S800 I/O to make it reliable, fault tolerant and autodiagnosing, e.g. ABB S800 PLC:
DiagnosticLEDsonallmodules ABB S800 PLC,
ABB S800 PLC Highdatacommunicationsecurityforzeroerrors,
ABB S800 PLC Optionaldualredundancyineverythingfrompowersupply, throughfieldbuscommunication,toI/Ochannels,
ABB S800 PLC Eachinputandoutputcanbesetindividuallytotakeona predefinedvalueorfreezeincaseofcommunicationfailure,
ABB S800 PLC S800I/Omodulescanbewithdrawnandreinsertedlive withoutdisturbingtherestofthestation.Hardwareand softwarekeysensurethatonlymodulesoftherighttype canbeinsertedandadoptedbythesystem.
HotConfigurationInRun.EachI/Ocircuitcanberecon-figuredfromthehostsystemwhileinfulluninterrupted service.
ABB S800 PLC These and other features, improve reliability, boost availability and shorten downtimes.
ABB S800 PLC Industrialized hardware
Reliability and ruggedness confirmed
S800 I/O has passed tough type tests by leading maritime inspection and classification societies, confirming that the equipment is able to operate reliably and durably even under the most extreme conditions. G3 compliant to ISA-S71.04 standard, adds even more environmental immunity to the system.
Safe or hazardous areas ABB S800 PLC
S800 I/O includes intrinsic safety I/O modules, facilitating installation of I/O stations in safe or potentially hazardous areas and connection ABB S800 PLC to field devices in hazardous areas by means of modules with built-in barriers. Consequently, S800 I/O can be used throughout the plant, standardization that all involved will benefit from ABB S800 PLC.
Investment protection ABB S800 PLC
Thanks to S800 I/O’s wide-ranging compatibility with different kinds of control systems, it is the perfect choice for safe-guarding the investments made in field cabling when upgrad-ing to newer control systems.
Environment-friendly ABB S800 PLC
The S800 I/O family is designed and manufactured according to the environmental protection standard ISO 14001, thereby offering a clear conscience as a bonus.

Contact us to get best price!
 

AC800M ABB PLC ABB DCS

We agent for ABB product AC800F and AC800M the DCS, PLC products are AC500 and AC500-ECO, etc.
AC800F controller ABB is introduced in 2000 with the fieldbus function of the controller, a rich field bus interface, may realize the controller redundancy, communication redundancy and power redundancy.
AC800F controller master unit model
PM802F 8 M.
PM803F 16 M
Power supply module models
SA801F 220 VAC
SA811F
SD802F 24 VDC
SD812F
As many as nine AC800M controllers for choice, and AC800F different AC800M is only equipped with configuration software CCB, not their own people-machine monitoring software, can choose the third party software as their own people-machine monitoring software,  so suitable for engineering company use. The same AC800M also can realize controller redundancy, communication redundancy and power redundancy.
PM851K01 8 M.
PM856K01
PM860K01
PM861K01 16 M
PM861K02 16 M redundancy
PM864K01 32 M
PM864K02 32 M redundancy
PM865K01 32 M High Intergrity
PM865K02 32 M redundancy High Intergrity
AC500 the structure of the system
PM571 SDRAM: 4026 K Flash: 1024 K
PM581 SDRAM: 8192 K Flash: 2048 K
PM591 SDRAM: 32768 K Flash: 8192 K
Other communication module
CM572-DP Profibus DP
CM575-DN DriveNet
CM577-ETH TCP/IP, UDP/IP, Modbus TCP
CM578-CN CANopen
package
PS501 programming software, English
accessories
TA524 communication closure
TA521 lithium batteries
MC502 SD memory card, 128 MB
TK501 programming cable
The latest economic AC500-ECO controller
AC500-eCo for small control task offers a solution, AC500-more integrated the eCo COM1 interface, which can be configured to MODBUS master/from CS31 or standing, otherwise COM2 and SD card can be options. AC500-eCo wide application, used in textile and food industry. The construction industry. Storage and transportation automation, and energy and environmental protection science and technology.

More ABB Products:

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ABB DCS AC 800M PM861K01 3BSE018105R1 Processor Unit Kit

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The post ABB-PLC Automation PLCs, Control Panels appeared first on -AoteWell Automation -Siemens ABB Allen-Bradley PLC-AoteWell Ltd.

AC500

With the AC500 PLC range we provide a reliable and powerful platform to design and create scalable, cost-effective and flexible automation solutions.

The post ABB AC500 and AC500 – CPUs appeared first on AoteWell Automation -Siemens ABB Allen-Bradley PLC-AoteWell Ltd.

• Improved fail over handling for redundant controllers, when low level software exceptions are detected.
• Modbus RTU Redundancy at Application Level.

Increased flexibility:
• Software support for AC 800M controller PM858. PM858 is the lowest performance redundant controller, and is a perfect fit for smaller process applications where high availability is a must.

Improved lifecycle support:
• Support for more S100 I/O boards.
• Support for Windows 10 Pro and Windows 10 Enterprise as well as continued support for Windows 8.1, Windows Server 2012 R2, 64-bit versions of Windows 7 and Server 2008.
• Support for Microsoft Office 2016.

The post COMPACT CONTROL BUILDER FOR ABB AC 800M CONTROLLER appeared first on AoteWell Automation -Siemens ABB Allen-Bradley PLC-AoteWell Ltd.

ABB DCS | AC800F PLC – The Field Controller

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ABB AC800F PLC

The ABB DCS AC 800F controller distributes process and diagnostic data from four fieldbus gateways. If required, it can also work with various fieldbus types – and this
is, of course, in addition to the usual tasks of a “conventional” controller. Thanks to its compact and sturdy design, the AC 800F is suitable both for installation in the control room and for use in junction boxes directly in the field.

AC 800F – The Field Controller

Economical and reliable into the future

AC 800F offers new possibilities, combining “easy engineering” with an open and modern system architecture:

• Availability: Redundancy at all levels
• Freedom of Choice: PROFIBUS, FOUNDATION Fieldbus or HART; or combinations of those protocols
• Efficient Engineering: Support for FDT/DTM
• Only one tool for engineering, commissioning and diagnositics
• Asset Optimization and batch processing
• System engineering covers fieldbus and device configuration
• On-board web server for remote diagnostics

TECHNICAL DATA	ABB DCS
CPU	32-bit super-scalar RISC processor with high-speed bit processing
RAM	4 Mbyte (SRAM) or 16 Mbyte (DRAM) with internal or external battery backup 4 Mbyte Flash EPROM
Environmental conditions	Ambient temperature: 0…60 °C Degree of protection: IP 20
Dimensions	239 x 202 x 164 mm (W x H x D) Mounting on DIN rail
Power supply	120 / 230 V AC 24 V DC, redundant Power consumption: 30 VA max.
Approvals	CSA-UL, CE, NAMUR

AC800F Ordering information

AC800F Part No.	Parameters	IN STOCK
FIELD CONTROLLER MASTER UNIT		Check Stock
PM802F	Include rack , CPU,8M	Check Stock
PM803F	Include rack , CPU,16M	Check Stock
POWER SUPPLER		Check Stock
SA811F	Field control equipment 220VAC-24VDC	Check Stock
SD812F	Field control equipment 24VDC-24VDC	Check Stock
Ethernet module		Check Stock
EI811F	10Base2 Module	Check Stock
EI812F	AUI Module	Check Stock
EI813F	10Base T Module	Check Stock
Other communication module		Check Stock
FI810F	CAN Module	Check Stock
FI820F	Modbus Module	Check Stock
FI830F	Profibus-DP V1 Module	Check Stock
FI840F	FF Module	Check Stock
Accessory		Check Stock
TK807F	SA801F/SA811F service cable	Check Stock
TK808F	SA801F/SA811F service cable,Eur standard plug	Check Stock
TK809F	SA801F/SA811F service cable,USA standard plug	Check Stock
TK802F	SD802F service cable	Check Stock
TK821F	Serial interface communication cable,0.5m	Check Stock
TK831F	CAN communication cable,0.5m	Check Stock
TK811F	CAN communication cable,3m	Check Stock
TK817F	CAN communication cable,100m	Check Stock
TK890F	Diagnosis cable 5m	Check Stock
TK891F	Diagnosis cable 10m	Check Stock
TB870F	Communication wiring board	Check Stock
AM811F	Battery module	Check Stock
AM895F(4)	Front panel(4pcs in one bag)	Check Stock
SB808F	RAM back up battery (for EI8**Fmodule)	Check Stock
SY809F	Battery stents	Check Stock

The ABB DCS AC 800F hardware

The ABB AC 800F has a modular structure. The AC 800F CPU is designed as a backplane to which various modules – power supply units, Ethernet or fieldbus modules – can be attached in line with the application. On the fieldbus side, modules for PROFIBUS-DPV1, FOUNDATION Fieldbus HSE, MODBUS (master/slave, RTU or ASCII), IEC 608 0-5-101 and CAN for Freelance Rack I/O are available. The fieldbus line and the connected PROFIBUS slaves are entirely configured and parameterized using the Control Builder F engineering tool. No further external tools are needed for configuration. PROFIBUS slaves can be integrated into the system using a GSD) file or FDT/DTM). In the case of FOUNDATION Fieldbus, configuration takes place using CFF or DD files. This allows fieldbus parameterization even without connected field devices.

Also Freelance Rack I/O can be connected to the ABB AC 800F, in which case a CAN module is used. This allows you to operate five I/O racks, with a total of around 1000 I/Os, for each AC 800F. The I/O racks are equipped with a link module and up to nine I/O modules and can be mounted separately at a distance of up to 400 m from the AC 800F.

AC 800F Fieldbus modules

The ABB AC 800F uses the fieldbus modules to collect and process real-time and diagnostic data. Up to four fieldbus modules can be mounted into one AC 800F.

The fieldbus modules have the following tasks and
characteristics:
• Electrical isolation between the process and system
• Status LEDs for the module status
• Independent fault detection and fault signaling
• Connection of the fieldbus lines

DETAILS OF THE FIELBUS MODULES	ABB CH	ABB PLC
TYPE	CHANNELS	FUNCTION
CAN module	1	Connection of up to 5 Freelance I/O racks
Serial module		RS /RS4 /RS485 configurable for MODBUS, IEC 608 0-5-101 telecontrol protocol
PROFIBUS module	1	Full-value PROFIBUS DPV1 Master
FF-HSE module	1	For the connection of up to 10 LD 800HSE Linking Devices with 10/100 MBaud autosense twisted pair connection

Ethernet modules

Process stations and the operator and engineering level in the Freelance system communicate with each other via Ethernet.

ETHERNET MODULES FOR THE SYSTEM BUS
TYPE	CHANNELS	FUNCTION
Ethernet module	1	Twisted pair connection 10 base T for connection to hubs or switches
Ethernet module	1	BNC connection 10 base for thin coaxial cable (Cheapernet), 10 MBit/s
Ethernet module	1	AUI connection 10 base 5 and 10 base FL via coupler

ABB AC 800F functional range

The ABB AC 800F scope of functions provided by the Freelance system corresponds to the basic supply defined in IEC 61131-3, in addition to numerous other high performance, industry-proven functions and function blocks. They are accommodated in a function block library and can be supplemented by user-specific function blocks. While designing the station and during configuration, the processing capacity and speed of the process station can be easily adapted to the demands of the automation task. Program execution in the process station is based on a task-oriented, real-time multitasking operating system, leading to a flexible strategy for processing programs.
Different modes are available for task execution:

• Cyclical processing with cycle times from 5 ms upward
• Fastest-possible processing (PLC mode)

Along with the user tasks, system tasks – in which functions can also be processed – are automatically made available. These tasks are executed once in case of the following events:

• RUN
• STOP
• COLD START
• WARM START (voltage restored)
• REDUNDANCY TOGGLE
• ERROR

Up to eight cyclic user tasks and one PLC mode task can be configured in a process station.

Functions and Function Blocks
Analog value processing AC800F FUNCITIONS	Input and output conversion Linearization -Delay and dead-time filter Average/extreme value determination in time Setpoint adjustment Counter with analog input Time scheduler
Binary value processing	Binary output, monostable Input and output delay Pulse/time counter, pushbutton
Closed-loop control	Continuous controllers Step controllers On/off controller, three-position controller Ratio controller Basic functions Auto-tuning
Open-loop control	Individual drive functions Sequence control, dosing circuits
Logic functions	Logic processing Average/extreme value determination Comparator, binary switch Multiplexer -Converter (data type & code) Flip-flop, edge detection String blocks radio controlled adjustment of daylight-saving time
Monitoring	Analog and binary monitoring Event monitoring Audible alarm control Connection monitoring Sequence-of-Events (SOE)
Acquisition Arithmetic functions	Disturbance course acquisition, trend acquisition Basic arithmetic functions, numerical functions Logarithmic functions Trigonometric functions Analog value and time limitation
Modbus functions PROFIBUS	Master and slave functions DPV1 master functions for AC 800F
FOUNDATION Fieldbus (FF) Send/Receive	FF High Speed Ethernet (HSE/H1) for AC 800F Send and receive blocks for inter-system communication
Phase logic processing	Interface module for batch applications

High Flexibility

Digital communication has changed automation technology to the better. Fieldbus technology is nowadays proven and well accepted by the users to perform the tasks of transmitting process- as well as diagnostic data. This is an enabling technology for new applications such as asset optimization

ABB AC 800F collects and processes signals and diagnostic data from up to four fieldbus lines. If required, it can also simultaneously work with various fieldbus types – and this is, of course, in addition to the usual tasks of a “conventional” process station. Furthermore, the ABB DCS AC 800F has a compact and modular design which makes it a universal electronic component for virtually all types of applications. It is suitable for both: simple installation in the switch room and for direct use in the field. Take the advantage provided by this technology:

The ABB DCS AC 800F allows you to use the fieldbus type(s) which best meets your requirements:

• PROFIBUS
• Foundation Fieldbus
• MODBUS protocol
• Interbus
• IEC 870-5 telecontrol protocol
• CAN-Bus for connecting Input/Output modules
• HART with PROFIBUS remote I/O

Maximum Security

In order to achieve safe operation and high plant availability, the ABB DCS AC 800F supports redundancy on all levels. This increases security and avoids production downtime! Redundancy is available for the:

• System bus (Standard Ethernet Solution)
• Controller
• Input/output modules
• Fieldbus master
• Fieldbus lines
• Linking devices
• HSI communication

Efficient Engineering

For consistent configuration, commissioning and diagnosis – from graphics to the field device – you only need one engineering tool. This tool supports fieldbus-specific
configuration in the familiar way by means of its consistent, system-wide database. This includes:

• Configuration and parmeter setting of field devices and remote I/Os via GSD/GSE files or FDT/DTM
• Integrated diagnostics for controller and device checks with automatic alarms
• Automatic generation of displays for operation
• Bus topology and parameters such as transmission rates and addre

Intelligent linking devices

As the AC 800F possesses the high-speed connection of both PROFIBUS (PROFIBUS DP) and FOUNDATION Fieldbus (FF-HSE), the slower buses of the two fieldbus technologies (PROFIBUS PA and FF-H1) can be connected using intelligent linking devices.

These devices allow to connect several slow buses to one fast bus, with the advantage that a lot more field devices can be connected to an ABB DCS AC 800F station than when the slow fieldbuses are connected directly.

Know more about ordering information and special offers information, please contact us

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